Silicone Rubber Membrane For Solar Module Laminator

Product Details
Brand Deer Hunter
Serial Number The 5th Gen
Country of Origin China
Certificate SGS, ROHS
Payment & Shipping Terms
Price Quote To be agreed
Minimum Order 1PC
Average Delivery Time 5-7days
Payment Method T/T, L/C, Paypal, Credit Card, West union, etc.
Package Details Cardboard tubes, Wooden cases, Pallets
Ability to Supply 100000kgs per month

Silicone Rubber Membrane For Solar Modules Laminators

Silicone rubber membrane, also called silicone rubber sheet or silicone diaphragm, is applied for the lamination process of solar modules. During the laminating period, silicone rubber membranes transfer the laminator’s temperature and pressure to modules. The silicone rubber membrane woks at least 7,000 laminating cycles with good EVA-resistant ability, even more than 10,000 times for some solar laminators.

Silicone Rubber Membrane For Solar Module Laminator

The 5th Gen is an extraordinary type of silicone rubber products, specially developed membrane consisting of a silicone backing material and a unique covering layer. This covering layer is extremely resistant to outgassing* and related decomposing processes of EVA films. This makes our membrane particularly durable and increases your machine running times.

Product descriptions and advantages

*1 piece seamless sheet width up to 3800mm wide (no weak joints or marks on lay-up)

*Good cycle life - more than 10,000 cycles

*Good reusability&durability when exposed to high pressures&elevated temperatures: +250°C

*Special fluorine covering layer (black) on silicone backing (grey)

*Bond of the two layers cannot be separated mechanically

*Black covering layer is resistant to decomposing eva outgassing* during lamination process

 

*Outgassing:

refers to unwanted chemicals that are usually a bi-product of the process and temperature. These acidic fumes are emitted from adhesive or other components and can lead to corrosion of the Diaphragm/Membrane. This corrosion manifests itself in surface degradation (cracks) + excessive stretching & sagging.

 

How long should a membrane last?

This is really very subjective as operating conditions and controls can be very different from company to company. Whilst we quote a guide of 10,000 cycles, due to the many elements beyond our control in installation & operating environment, it is very difficult to guarantee an exact life cycle.

 

Technical Data:

Material

Silicone/FKM

Color

Grey/Black

Surface

Smooth/Textured

Reinforcing Layer

1 Ply Premium Grade Aramid Fabric

Hardness

EVA Resistant Working Surface

(Black FKM)

Buffering Surface

(Grey Silicone)

70+/-2 Shore A

60+/-2 Shore A

Density

1.95 ± 0.05g/cm3

1.25 ± 0.05g/cm3

Tensile Strength

14MPa

8.5MPa

Tear Strength

45N/mm

30N/mm

Temperature resistance

250°C

250°C

Elongation

600%

180%

Compression Set

4%

4%

Resilience

8%

25%

 

Silicone Membrane For Solar Laminator

Silicone Rubber Membrane For Solar Modules Laminator

 

It has an EVA resistant fluorine laminated surface with additional fabric reinforcement.

Structure

1# Black EVA resistant fluorine - working layer

2# Grey silicone

3# 1 Ply premium aramid fabric reinforcement

4# Grey silicone - buffering layer

 

Standard dimensions

Width

Max up to 3800mm

Material thickness

4 mm or 3mm

Feature

Fabrication even beyond the standard width

 

During the lamination/encapsulation process of EVA volatile outgassing occurs. Outgassing refers to unwanted chemicals that are usually a bi-product of the process and temperature. These acidic fumes are emitted from adhesive or other components and can lead to corrosion of the Sheets. This corrosion manifests itself in surface degradation (cracks) + excessive stretching and sagging.


Deer Hunter's 5th gen silicone rubber membrane is a hybrid material that resists the deterioration caused by EVA outgassing. In addition it is a really tough material with both tensile strength and tear resistance higher than traditional Membranes materials.


It has very tight elongation features – resistant to excessive stretching and sagging. Customers feedback indicates that our silicone sheets may give up to 50% longer life than some traditional Diaphragm materials – obviously dependent upon type of module, encapsulant and conditions.

Solar panels customers

Silicone rubber membrane for the lamination of solar panels, Deer Hunter can choose from a variety of laminator brands and types. Depending on the solar module production line  requirements, a solar panel laminator from 3S, Meier, Bürkle, Komax, Electro Solar or others is integrated.

And you can contact us by email sales[at]cndeerhunter.com

Mobile/Whatsapp/Wechat: +86-13823789007
Skype: FULLCHANCE100

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Factory Address

Room 102, Building 8th, Dacheng Industrial Zone, Buji Street, Longgang District, Shenzhen, Guangdong, China

Brand

Contact DEER HUNTER by email sales@cndeerhunter.com

Contact Us

Business Phone : 86-13823789007

Work Time :7:50-17:50(Beijing time)

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